A homemade 36" drum sander that will make you gearheads drool!
This set of plans will take you Step-By-Step to build your own DIY Drum Sander! This is a simple project for any level DIYER! These Drum Sander Plans include a 15-page STEP-BY-STEP PDF document including a material list, cutting layouts, printable templates, SketchUp File, and CNC Files (SVG + DWG). These plans are very thorough, but if you ever have any questions feel free to email us! We have a full build video on this project on YouTube, which you can watch here: https://www.youtube.com/watch?v=EoV8c7KxgYs&t=1269s Digital Download Only! What’s Included: -15-Page PDF that includes all instructions needed to build this sander. -1 Page PDF Printable templates for complex parts. -Full SketchUp File -SVG + DXF Files of all major parts What materials are used? • (1) 48″ x 96″ x 3/4″ Melamine • (1) 24” x 48” x 1/4” MDF • (1) 24” x 48” x 1/2” MDF • (1) 24” x 48” x 3/4” MDF • (~50) Pin Nails or Finish Nails • (~40) 1 1/4” Powerhead Fast Cap Screws - https://amzn.to/2O2Fnmu (affiliate link) • (~30) Misc small screws • (1) Piano Hinge 24” - https://amzn.to/3f2ygoV (affiliate link) • (1 or 2) 3-1/2” Pulley - This depends on what motor you have and what pulleys you may already have. Size of pulley is beyond the scope of these plans. I used an 1800RPM motor with two 3-1/2” pulleys. https://amzn.to/304vZp7 (affiliate link) • (1) 3/4” x 36” Keyed Shaft - If you can find a shorter one that will work. This was what I could find affordably. https://amzn.to/39wrtmc (affiliate link) • (1) Adjustable V-Belt - https://amzn.to/2X1vtWN (affiliate link) • (1) 3/16” key stock 24” - https://amzn.to/2DdrYWc (affiliate link) • (2) Pillow Block Flange Bearings 3/4” - https://amzn.to/39zL19t (affiliate link) • (1) Power Switch - https://amzn.to/3hC3JQo (affiliate link) • (1) 1/2” Threaded Rod 9” Long - I found this at my local ACE hardware. https://amzn.to/2CSNqA9 (affiliate link) • (1) 1/2” Nut and Wing Nut • (8) 7/16” x 2” Bolts and Nylon Lock Nut • (1) Electric Motor - We used an old 1/2HP Blower motor at 1800RPM. This is a good alternative that’s new. You will likely want a small pulley on the motor to slow the drum speed down. a 2” pulley should be good. https://amzn.to/302Naas (affiliate link) • (1 roll) PVC Edge Banding - Optional. To hide the Melamine edges. https://amzn.to/302KVny (affiliate link) • (1) Wood glue - Titebond 2 is what we used but, any wood glue works. https://amzn.to/3hHDNDb (affiliate link)
Drill Press Drum Sander: Turn your drill press into a drum sander by making your own spindles to hold sandpaper. This easy afternoon workshop project is great for sanding inside a concave curve, a difficult task for belt or random orbital sanders. I challenged myself to bu…
Homemade Drum Sander: We actually made it and it works! A drum sander has been on our need/want list for a very long time and we are thrilled that we DIY'd it! This homemade drum sander is going to help out so much and make sanding less awful. You can watch the video bel…
DIY Thickness Sander: I wanted to build this so that I could make segmented turnings on a lathe. It proved to be more challenging that I thought, but I learned a lot doing it. Think of a thickness sander as a planer that has a drum covered in sandpaper instead of …
Homemade Drum Sander: We actually made it and it works! A drum sander has been on our need/want list for a very long time and we are thrilled that we DIY'd it! This homemade drum sander is going to help out so much and make sanding less awful. You can watch the video bel…
Skip the Scrape Eliminate laborious hand scraping of dried glue: contrary to popular belief, you can take glue-ups directly to your drum sander. The secrets are to use a coarse abrasive (24-grit to…
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An abrasive cleaning stick can go a long way toward keeping your sandpaper clean and unclogged. Why is that a big deal? Clogged sandpaper won’t sand
These replacement sandpaper wraps are pre-cut to precisely fit the drum on the SuperMax 19-38 Drum Sander. They are bi-directional, and coated with high-quality aluminum oxide abrasive with a heavy cloth backing for durability. Available in a range of grits for everything from rough sanding and initial flattening to fine finish sanding.
Portable 2in1 Disc & Drum Sander: #woodworking #electronics #mechanics #design In this instructable - full in depth build of the Portable 2in1 Disc & Drum Sander. It has integrated 12V 7Ah lead acid battery and is powered with the model 895 12-24V DC motor. If I need more power …
An abrasive cleaning stick can go a long way toward keeping your sandpaper clean and unclogged. Why is that a big deal? Clogged sandpaper won’t sand
TAKE YOUR CLAMPS OFF. time to take those clamps off and run this bad boy through the drum sander to get it nice and smooth. drum sander is a love hate relationship unfortunately…it’s very good at...
A homemade 36" drum sander that will make you gearheads drool!
Wondering how to clean sanding belts in your shop? Watch this video that demonstrates how to clean the belts in order to get the most use out of them.
The open frame design of the G0920 22" Open-Ended Drum Sander allows you to sand workpieces up to 44" wide. Simply sand one half, turn the piece around, and sand the other half.The 2 HP motor supplies plenty of power to rotate the 5" computer-balanced aluminum sanding drum.The sandpaper length needed is 3" wide by 127" long. For a full range of replacement paper for the G0450, shop here.The variable-speed conveyor can be adjusted between 0-20 feet per minute.The digital depth gauge offers a precise reading of the distance between the table and the sanding drum.The spring-tensioned sandpaper fasteners make changing belts quick and simple.You'll get precision results and long-lasting durability thanks to the drum height handwheel, industrial-duty rubber conveyor belt, heavy-duty enclosed stand, and easy conveyor belt tracking. Variable-speed conveyor Digital thickness readout Spring-loaded sanding belt tension/sandpaper 4 in. dust port with hose hook Industrial-duty rubber conveyor belt Push button circuit breaker for easy reset
Remove maximum material with your 25” SuperMax Sander with the help of this 24 grit sandpaper. This individual roll of pre-cut abrasives is compatible with SuperMax’s model 25-50 Drum Sander (WC# 421634) and 25x2 ES Dual Drum Sander (WC# 421647). Features High quality aluminum oxide Heavy-weight cloth backing Appropriate backing and configuration for 25” drum sanding Bi-directional